Sheet Wood Carrier

When starting a wood-working project, I’ve often struggled to move 8’x4′ (2440mm x 1220mm) sheets of wood from the front garden into the garage. Over the years, I’ve tried various things with mixed success.

So I re-purposed some wheels from a dead compost shredder:

They’re bolted onto a steel frame along with an aluminium carrier for the wood. This fits under one end of the sheet, allowing me to move the sheet from the other end without lifting it:

Regency turban really under way now!

So, having bought a wig stand and a stretchy turban as a basis…


The next step was to drape fabric around it.  This is left over from the Regency dress, so it’ll match.

Draping front

Draping back

Now to begin stitching it all together (and hopefully not to the stand).  I also found a little collection of sparkly bits which might work as decorations.

A long term project completed!

Some years ago, I began crocheting squares from some cotton yarn from my stash.  Squares are good to take on holiday, as they are small and you can just take a few at a time, but it also means the project progresses slowly… Anyway, I was getting near the end of the cotton, so it was time to decide what to make from the finished squares.

First, they had to be blocked, then pressed. 

I ended up with 33, just the number for a shrug pattern I found.  The photo below was taken on the bed while I was away in Cambridge – the whole project was still small enough to take in my rucksack!

The assembled shrug had to be blocked again after I had crocheted the squares together.

Here it is being worn as a shrug:

But the sleeves have buttons, so you can also wear it as a shawl…

…or a scarf!

Very adaptable!  But do I store it with the wraps, the shrugs or the scarves??

Garden Sprayer

I’ve been using a modified Hozelock garden fan sprayer to water the garden from our ‘well’ for years – this works well to deliver a large volume of fairly low pressure water.

It’s been gradually falling apart for a while, and finally broke at the connector end. I’ve since patched it up, but it’s only a matter of time before it breaks again.

Unfortunately, fan sprayers of this type do not seem to be made any more, so yet again, I fired up the 3D design software and designed a replacement. The first attempt had a number of problems, but the 2nd version works really well:

The inlet end is threaded to accept the existing connector and sealing washer. And if this one should break, it’s just a case of printing another one!

Playing with our new toy

This week we had the second attempt at proving the pizza bases in the new proving oven:

It starts off quite flat, which is handy for storage.

The lid lifts up, then off, then the inside unfolds so you get a box.

It takes less than five minutes to get to 40°, during which time I make the pizza bases.

Next, the frame which Phil designed and 3D printed is unfolded, and the pizza bases stacked in it.  We had to buy new trays because the old ones were too big!

Finally, the whole lot is lifted into the oven. I must say the contraption is much more stable than I feared.  It’ll be interesting to see what it’s like with four pizzas!

Another Air Quality Sensor

One of the things that triggered my “Weather Station” project was a request to build a similar Air Quality Sensor for a friend. This uses the same laser sensor, but a different computer board and temperature/humidity sensor. The kit is around £22 from Ebay.

The first thing to do was to connect up the various bits, flash the firmware and see if it all works:

The computer connects to the world via a WiFi connection (the aerial is that little squiggle on the bottom of the computer board) and you use a web browser to configure the system.

This sensor had to be a neat unit on a wall, and a bit of rummaging around on the internet found a suitable case for this system. Unfortunately, that design mounted the laser sensor “upside down”, which is not recommended by the manufacturer, so I ended up redesigning the internal frame:

I also had to design and 3D print a ‘tube’ to get the air from the outside world into the sensor – I could have used a plastic tube, but it’s difficult to get that much bend in it. And I didn’t have any…

The SDS011 laser sensor mounts on one side of the vertical frame with the pipe connecting the inlet to the base:

The exhausted air from the sensor comes out at the bottom of the laser sensor, and can escape to the world via tiny holes in the base.

The connections to the laser sensor are at the bottom and need to be routed through the gap in the middle of the frame:

The controller board mounts on the other side, and is connected with useful push on connectors:

The top right hole in the computer board is used for a small cable tie to restrain the power cable.

The DHT22 sensor measures temperature and humidity, and is mounted on the bottom of the case. It pokes through the bottom of the board so that the sensor is exposed to the outside world:

The unit will be powered from a long USB lead, which goes through the mounting bracket into the case. Once the unit is installed, it will be connected to the terminal block on the right of this photo:

This is the underside of the case with everything fitted; you can see the small exhaust holes and the temperature/humidity sensor:

I designed a bracket to fit the case, this has two mounting holes to screw it to the wall and a path through it for the power cable:

I tested the system by temporarily mounting on the garage next to “my” sensor:

Once the unit settled down, they both gave very similar readings so I’m happy that everything works as planned.

You can see the readings from this sensor here: – You’ll need to click on the US flag on the top line and select English unless you want the text to be in German.

However, note that the sensor is currently disconnected, but should be up and running in a week or so. The sensor is also shown at the location where it will be eventually installed. The site does have useful descriptions of what PM10 and PM2.5 actually mean and there are plenty of other sensors to explore.

Dimension Board Game Counter Trays

The Dimension Board Game is an interesting product, but not very well packaged to use the counters in the game. To make them simpler to store and use, I designed and 3D printed a couple of trays for the counters:

These stack on top of each other in one of the compartments in the box:

If you’ve got access to a 3D printer, you can print your own trays using the files here: Dimension Counter Trays STL

You need one of each as one tray has four compartments, the other three.